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12 KiB

Tonuino based on ESP32 with I2S-output

Disclaimer

This is a fork of the popular Tonuino-project which means, that it only shares the basic concept of controlling music-play by RFID-tags and buttons. Said this I want to make clear, that the code-basis is completely different. So there might be features, that a supported by my fork whereas others are missing or implemented different. For sure both share, that's it's non-profit, DIY and developed on Arduino.

What's different (basically)?

The original project makes use of microcontrollers (uC) like Arduino nano (which is the Microchip AVR-platform behind the scenes). Music-decoding is done in hardware using DFPlayer mini which also has a uSD-card-slot and an integrated amp as well. Control of this unit is done by a serial-interconnect with the uC using an api provided.

The core of my implementation is based on the popular ESP32 by Espressif. Having WiFi-support out of the box makes it possible to provide features like an integrated FTP-server (to feed the player with music), smarthome-integration by using MQTT and webradio. However, my aim was to port the project on a modular base which means, that music-decoding takes place in software with a dedicated uSD-card and music-output with I2S. I did all my tests on Adafruit's MAX98357A. Hopefully, not only in theory, other DACs can be used as well.

Basic concept/handling

The basic idea of Tonuino (and my fork as well) is to provide a way, to use the Arduino-platform for a music-control-concept that is derived from the popular Toniebox. This basically means that RFID-tags are used to direct a music-player. Even for kids is concept is simple: place an RFID-object (card, character) on top of a box and the music starts to play. Place another object on it and the player plays anything else.

Hardware-setup

So it's about time to have a look at the hardware I used. I'm using an ESP32 on a development-board that more or less looks like this. If ordered in China (Aliexpress, eBay e.g.) it's pretty cheap (around 4€) but even in Europe it's only around 8€.

Most of them can be ordered cheaper directly in China. It's just a give an short impression of the hardware.

Getting Started

I recommend Microsoft's Visual Studio Code alongside with Platformio Plugin My project in Github contains platformio.ini, so libraries used should be fetched automatically. Please note: If you use another ESP32-develboard (Lolin32) you have to change "env:" in platformio.ini to the corresponding value. Documentation can be found here. After that it might be necessary to adjust the names of the GPIO-pins in the upper #define-section of my code.

Wiring

ESP32 (GPIO) Hardware Pin Comment
5 V SD-reader VCC Connect to p-channel MOSFET for power-saving when uC is off
GND SD-reader GND
15 SD-reader CS
13 SD-reader MOSI
16 SD-reader MISO
14 SD-reader SCK
17 RFID-reader 3.3V Connect directly to GPIO 17 for power-saving when uC is off
GND RFID-reader GND
22 RFID-reader RST
21 RFID-reader CS
23 RFID-reader MOSI
19 RFID-reader MISO
18 RFID-reader SCK
5 V MAX98357 VIN Connect to p-channel MOSFET for power-saving when uC is off
GND MAX98357 GND
25 MAX98357 DIN
27 MAX98357 BCLK
26 MAX98357 LRC
34 Rotary encoder CLR
35 Rotary encoder DT
32 Rotary encoder BUTTON
3.3 V Rotary encoder +
GND Rotary encoder GND
4 Button (next)
GND Button (next)
35 Button (previous)
GND Button (previous)
32 Button (pause/play)
GND Button (pause/play)
5 V Neopixel 5 V Connect to p-channel MOSFET for power-saving when uC is off
GND Neopixel GND
12 Neopixel DI
17 BC337 (via R5) Base Don't forget R5!

Optionally, GPIO 17 can be used to drive an NPN-transistor (BC337-40) that pulls a p-channel MOSFET (IRF9520) to GND in order to switch off current. Transistor-circuit is described here: Just have a look at Abb. 4. R1: 10k, R2: omitted(!), R4: 10k, R5: 4,7k

Prerequisites

  • For debugging-purposes serialDebug can be set (before compiling) to ERROR, NOTICE, INFO or DEBUG.
  • Make decision, if MQTT should be enabled (enableMqtt)
  • If yes, set the IP of the MQTT-server and check the MQTT-topics (states and commands)
  • In setup() RFID-cards can be statically linked to an action/file.
  • Compile and upload the sketch

Starting Tonuino-ESP32 first time

After pluggin in it takes a few seconds until neopixel indicates that uC is ready by four (slow) rotating LEDs. If uC was not able to connect to WiFi, an access-point (named Tonuino) is opened and after connecting this WiFi, a configuration-Interface is available. Enter WiFI-credentials, save them and restart the uC. Then reconnect to your "regular" WiFi. Place to favourite RFID-tag next to the RFID-reader and the music should start to play.

Interacting with Tonuino

Playmodes

It's not just simply playing music; different playmodes are supported:

  • single track
  • single track (loop)
  • audiobook (single file or playlist; last play-position is saved)
  • audiobook (loop)
  • folder/playlist (alph. sorted)
  • folder/playlist (random order)
  • folder/playlist (alph. sorted) as loop
  • folder/playlist (random order) as loop
  • webradio (always only one "track")

Modification RFID-tags

There are special RFID-tags available, that don't start music by themself but can modify things. If applied a second time, the corresponding acting will be reversed. Please note: all sleep-modes do dimming automatically because it's supposed to be used in the evening when going to bed. Well, at least that's my children's indication :-)

  • lock/unlock all buttons
  • sleep after 5/30/60/120 minutes
  • sleep after end of current track
  • sleep after end of playlist
  • dimm neopixel
  • current track in loop-mode (is "stronger" than playlist-loop but doesn't overwrite it!)
  • playlist in loop-mode
  • track und playlist loop-mode can be activated in parallel, but unless track-loop isn't deactivated, playlist-loop doesn't come into "play"

Neopixel

Indicates different things:

  • IDLE: four LEDs slow rotating
  • ERROR: all LEDs flashing red (1x)
  • OK: all LEDs flashing green (1x)
  • BUSY: violet; four fast rotating LEDs
  • track-progress: rainbow; number of LEDs relative to progress
  • playlist-progress: blue; appears only in playlist-mode with every new track; number of LEDs relative to progress
  • loudness: green => red-gradient; number of LEDs relative from current to max loudness
  • switching off: red; circle that grows until long-press-time is reached
  • buttons locked: track-progress-LEDs in red
  • paused: track-progress-LEDs in orange

Buttons

  • previous (short): previous track
  • previous (long): first track in playlist
  • next (short): next track in playlist
  • next (long): last track in playlist
  • pause/play (short/long): pause/play
  • rotary encoder (turning): vol +/-
  • rotary encoder (press long): switch off (only when on)
  • rotary encoder (press short): switch on (only when off)

Music-play

  • music starts playing after valid RFID-tag was applies
  • if playing a folder should be played that contains many mp3s, the playlist generation can take a few seconds
  • while playlist is generated Neopixel indicates BUSY-mode
  • after last track was played, Neopixel indicates IDLE-mode
  • in audiobook-mode, last play-position is remembered

Audiobook-mode

This mode is different, as the last playposition is saved. Playposition is saved when...

  • next track starts
  • first/previous track requested by button
  • pause was pressed
  • playlist is over (playposition is set back to the first track and fileposition 0)