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diy-copter-remote
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add battery pos and holders and inner brim on top plate

master
Schoenberger, Philipp 6 years ago
parent
cb818f074a
commit
f22098ee12
2 changed files with 310 additions and 202 deletions
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  1. 38
      3d/quad.scad
  2. 474
      3d/remote.scad

38
3d/quad.scad
View File

@ -1,17 +1,19 @@
$fn = 128; $fn = 128;
with_props=1;
with_motor=0;
with_pcbs=1;
with_akku=1;
with_frame=0;
with_frame=1;
with_akku=0;
with_outer_brim=1;
with_props=0;
with_motor=1;
with_pcbs=0;
name="phschoen"; name="phschoen";
version="v1";
version="v1.1";
text_depth=0.5; text_depth=0.5;
motor_d = 8.465;
motor_d = 8.620;
motor_r=motor_d/2; motor_r=motor_d/2;
motor_height = 20; motor_height = 20;
@ -25,7 +27,7 @@ motor_clamp_hight = motor_height + motor_clamp_extra_hight;
usb_width=12; usb_width=12;
usb_hight=8; usb_hight=8;
motor_helper_disc = 40;
motor_helper_disc = 18;
motor_helper_height = 0.3; motor_helper_height = 0.3;
motor_arm_width = 8; motor_arm_width = 8;
@ -75,6 +77,7 @@ module pcb_rx_radio() {
module motor() { module motor() {
prop_height=motor_height + 5; prop_height=motor_height + 5;
translate([0, 0, -1])
color([0.8,0.2,0.2,0.5]) { color([0.8,0.2,0.2,0.5]) {
if (with_motor) { if (with_motor) {
translate([0, 0, motor_clamp_extra_hight]) translate([0, 0, motor_clamp_extra_hight])
@ -97,15 +100,18 @@ module motor_clamp() {
color("blue") color("blue")
// motor stand // motor stand
hull() { hull() {
cylinder(d = motor_d + motor_clamp_wall_thickness, h = motor_clamp_hight);
cylinder(d = motor_d + 2*motor_clamp_wall_thickness, h = motor_clamp_hight);
translate([0, -(motor_d + motor_clamp_wall_thickness) / 2 - 2, 0])
translate([0, -(motor_d + 4*motor_clamp_wall_thickness) / 2 - 2, 0])
aligned_cube([motor_arm_width, eps, motor_arm_height]); aligned_cube([motor_arm_width, eps, motor_arm_height]);
} }
// print support // print support
color("green")
cylinder(d = motor_helper_disc, h = motor_helper_height);
if(with_outer_brim)
{
color("green")
cylinder(d = motor_helper_disc, h = motor_helper_height);
}
} }
// cable hole // cable hole
@ -142,7 +148,7 @@ module cable_cuts() {
union() { union() {
// vertical cut // vertical cut
translate([0, motor_arm_length, -eps]) translate([0, motor_arm_length, -eps])
aligned_cube([cable_cut_width, cable_cut_height, motor_clamp_hight+2*eps]);
aligned_cube([cable_cut_width, cable_cut_height, cable_cut_height*2+2*eps]);
// lower cut // lower cut
translate([0, motor_arm_length , -eps]) translate([0, motor_arm_length , -eps])
@ -198,9 +204,9 @@ module body() {
linear_extrude(height = text_depth) linear_extrude(height = text_depth)
{ {
translate([0,2,0]) translate([0,2,0])
text(halign="center",valign="center", $fn=$fn, size=5,font="Linux Libertine O", "Toolbox");
text(halign="center",valign="center", $fn=$fn, size=5,font="Linux Libertine:style=Bold", "Toolbox");
translate([0,-3,0]) translate([0,-3,0])
text(halign="center",valign="center", $fn=$fn, size=3,font="Linux Libertine O", version);
text(halign="center",valign="center", $fn=$fn, size=3,font="Linux Libertine:style=Bold", version);
} }
} }
rotate([0,0,180]) { rotate([0,0,180]) {
@ -208,7 +214,7 @@ module body() {
rotate([90,0,0]) rotate([90,0,0])
linear_extrude(height = text_depth) linear_extrude(height = text_depth)
{ {
text(halign="center",valign="center", $fn=$fn, size=5,font="Linux Libertine O", name);
text(halign="center",valign="center", $fn=$fn, size=5,font="Linux Libertine:style=Bold", name);
} }
} }
} }

474
3d/remote.scad
View File

@ -6,6 +6,15 @@ use <stick.scad>;
use <lib/LCD_1602_I2C.scad>; use <lib/LCD_1602_I2C.scad>;
use <lib/PCB.scad>; use <lib/PCB.scad>;
use <lib/Arduino_nano.scad>; use <lib/Arduino_nano.scad>;
$fn=64;
show_top =0;
show_bottom =0;
show_strapholder =1;
show_joysticks =0;
show_electronics =0;
enable_text_engrave =0;
show_switch =0; show_switch =0;
show_lcd =0; show_lcd =0;
@ -13,47 +22,60 @@ show_sticks =0;
show_stm32 =0; show_stm32 =0;
show_antenna =0; show_antenna =0;
show_cc2500 =0; show_cc2500 =0;
show_battery_charger=0;
show_batery_charger =0;
show_batery =0;
show_joysticks_pcb =0; show_joysticks_pcb =0;
show_top =0;
show_bottom =0;
show_strapholder =0;
show_joysticks =1;
screw_d = 2.85;
screw_d_loos = 3.1;
screw_head_d = 6.25;
top_bottom_screws=[ top_bottom_screws=[
[-50,-50,0],
[ 50,-50,0],
[-50, 50,0],
[ 50, 50,0],
[-44,-57,0],
[ 44,-57,0],
[-52, 53,0],
[ 52, 53,0],
[ 14.5, 30,0], [ 14.5, 30,0],
[-14.5, 30,0], [-14.5, 30,0],
]; ];
font="Go Mono:style=Bold";
font="Go Mono";
font_size=3.5;
font_spaceing=1.25;
name="phschoen"; name="phschoen";
text_pos=[[-8.5,-15,0], [8.5,-15,0], [-40,50,0], [-20,50,0], [0,39,0], [20,50,0], [40,50,0] ];
top_text=["on", "armed", "mode", "beeper", "failsave", "led", "prearm"];
bot_text=["off", "disarmed", "", "", "", "", "" ];
text_pos=[[-6.75,-17,0], [6.75,-17,0], [-43,55,0], [-20,55,0], [0,39,0], [20,55,0], [43,55,0] ];
top_text=["on", "arm", "mode", "beeper", "failsave", "led", "prearm" ];
bot_text=["off", "", "", "", "", "", "" ];
pos_sticks=[40,26,0];
pos_cc2500=[0,12,-7]; pos_cc2500=[0,12,-7];
pos_stm32=[40.5,-14,-4.5]; pos_stm32=[40.5,-14,-4.5];
pos_antenna=[0,125/2+8.20,-15];
pos_antenna=[0,130/2+8.20,-15];
pos_lcd=[0,-43,-10]; pos_lcd=[0,-43,-10];
pos_batery_charger=[-48,-15,-5];
pos_batery_charger=[-50,-40,-7];
rot_batery_charger=[0,0,90];
pos_batery=[-40,-10.25,-20];
rot_batery=[0,0,90];
pos_strap_holder=[0,10,3]; pos_strap_holder=[0,10,3];
strap_screw_dist=13.5; strap_screw_dist=13.5;
remote_top_plate_1=[140,110,0]; remote_top_plate_1=[140,110,0];
remote_top_plate_2=[130,110,0]; remote_top_plate_2=[130,110,0];
remote_top_plate_3=[100,131,0];
remote_top_plate_3=[100,136,0];
bottom_wall=3;
ps2_pcb_size=[26.15, 34.15, 1.6]; ps2_pcb_size=[26.15, 34.15, 1.6];
charger_pcb_size=[18, 26.6, 1.6];
stm32_pcb_size=[52.3, 22.6, 1.6];
cc2500_pcb_size=[34.3, 21.4, 0.9];
batery_size=[24, 50, 15];
eps=0.1; eps=0.1;
$fn=32;
$t=1;
//$t=1;
module remote() { module remote() {
// animate sticks // animate sticks
@ -101,10 +123,22 @@ module remote() {
switch(thick); switch(thick);
} }
} }
if(show_battery_charger) {
if(show_batery_charger) {
translate(pos_batery_charger) translate(pos_batery_charger)
rotate(rot_batery_charger)
rotate([0,0,-90]) rotate([0,0,-90])
battery_charger();
batery_charger();
}
// batery box
if(show_batery)
{
translate(pos_batery)
rotate(rot_batery) {
// side holder
color("red")
aligned_rounded_cube(batery_size,2,[1,1,1],[1,1,0]);
}
} }
if(show_top) if(show_top)
@ -121,28 +155,36 @@ module strapholder() {
{ {
difference() { difference() {
union() { union() {
aligned_rounded_cube([2*(strap_screw_dist+5),15,2], r=2, rounding=[1,1,0]);
aligned_rounded_cube([2*(strap_screw_dist+5),15,6], r=2, rounding=[1,1,1]);
translate([0,5,0])
{
aligned_rounded_cube([2*(strap_screw_dist+5),15+15,2], r=2, rounding=[1,1,0]);
aligned_rounded_cube([2*(strap_screw_dist+5),15+15,6], r=2, rounding=[1,1,1]);
}
translate([0,0,5]) translate([0,0,5])
hull() { hull() {
aligned_rounded_cube([20,15,eps], r=2, rounding=[1,1,0]); aligned_rounded_cube([20,15,eps], r=2, rounding=[1,1,0]);
aligned_rounded_cube([15,10,5], r=2, rounding=[1,1,1]); aligned_rounded_cube([15,10,5], r=2, rounding=[1,1,1]);
} }
} }
// name
translate([0,13,5])
text_engave(thick,font_size=4.5, text_=name);
// strap holder // strap holder
translate([0,0,12])
rotate([0,90,0]) {
h_off=10;
rotate_extrude()
translate([8,0])
translate([0,0,12]) {
rotate([0,90,0]) {
rotate_extrude()
translate([8,0])
circle(d=4); circle(d=4);
}
} }
// screw mount // screw mount
for (i=[-1,1]) { for (i=[-1,1]) {
translate([i*strap_screw_dist,0,-eps]) translate([i*strap_screw_dist,0,-eps])
cylinder(d=3.5, h=100);
cylinder(d=screw_d_loos, h=100);
translate([i*strap_screw_dist,0,4-eps]) translate([i*strap_screw_dist,0,4-eps])
cylinder(d=6, h=100);
cylinder(d=screw_head_d, h=100);
} }
} }
} }
@ -152,7 +194,7 @@ module sticks(l1,l2)
{ {
max_angle=30; max_angle=30;
for(i=[1,-1]) { for(i=[1,-1]) {
translate([40*i,20,-10]) {
translate([pos_sticks[0]*i,pos_sticks[1],-10]) {
if (show_joysticks) { if (show_joysticks) {
color("orange") color("orange")
rotate([max_angle*(l1*2-1),max_angle*(l2*2-1),0]) rotate([max_angle*(l1*2-1),max_angle*(l2*2-1),0])
@ -171,30 +213,54 @@ module sticks(l1,l2)
module top_case() { module top_case() {
difference() { difference() {
thick=3;
thick=4;
color([0.5,0.8,0,0.8]) color([0.5,0.8,0,0.8])
union() { union() {
hull() { hull() {
aligned_rounded_cube(remote_top_plate_1+[0,0,1],2,[1,1,0],[1,1,0]);
aligned_rounded_cube(remote_top_plate_2+[0,0,thick],2,[1,1,0],[1,1,0]);
aligned_rounded_cube(remote_top_plate_3+[0,0,thick],2,[1,1,0],[1,1,0]);
aligned_rounded_cube(remote_top_plate_1+[0,0,1], 7,[1,1,0],[1,1,0]);
aligned_rounded_cube(remote_top_plate_2+[0,0,thick], 2,[1,1,0],[1,1,0]);
aligned_rounded_cube(remote_top_plate_3+[0,0,thick], 2,[1,1,0],[1,1,0]);
} }
// inner wall
{
b1=2*(bottom_wall+0.5);//bot_wall_width
b2=2*(2);// top_innerwall width
h1=2; // top_innerwall hight
translate([0,0,-h1+eps])
difference()
{
union() {
hull() {
aligned_rounded_cube(remote_top_plate_1+[-b1,-b1,h1],7,[1,1,0],[1,1,0]);
aligned_rounded_cube(remote_top_plate_2+[-b1,-b1,h1],2,[1,1,0],[1,1,0]);
aligned_rounded_cube(remote_top_plate_3+[-b1,-b1,h1],2,[1,1,0],[1,1,0]);
}
}
union() {
hull() {
aligned_rounded_cube(remote_top_plate_1+[-b1-b2,-b1-b2,h1*3],7,[1,1,0],[1,1,1]);
aligned_rounded_cube(remote_top_plate_2+[-b1-b2,-b1-b2,h1*3],2,[1,1,0],[1,1,1]);
aligned_rounded_cube(remote_top_plate_3+[-b1-b2,-b1-b2,h1*3],2,[1,1,0],[1,1,1]);
}
}
}
}
// lcd screw holder // lcd screw holder
translate([pos_lcd[0],pos_lcd[1]-1.2,0]) translate([pos_lcd[0],pos_lcd[1]-1.2,0])
translate([-40.6,-20.25,0]) translate([-40.6,-20.25,0])
{ {
// screwsholders // screwsholders
h=10.3;
h=10;
translate([0,1,thick-h]){ translate([0,1,thick-h]){
translate([2.5,4,-1]) rotate([0,0,0]) translate([2.5,4,-1]) rotate([0,0,0])
difference() {cylinder(d=5.1,h=h); translate([0,0,-eps]) cylinder(d=2.9, h=4);};
difference() {cylinder(d=6,h=h); translate([0,0,-eps]) cylinder(d=screw_d, h=4);};
translate([2.5,35,-1]) rotate([0,0,0]) translate([2.5,35,-1]) rotate([0,0,0])
difference() {cylinder(d=5.1,h=h); translate([0,0,-eps]) cylinder(d=2.9, h=4);};
difference() {cylinder(d=6,h=h); translate([0,0,-eps]) cylinder(d=screw_d, h=4);};
translate([78.5,4,-1]) rotate([0,0,0]) translate([78.5,4,-1]) rotate([0,0,0])
difference() {cylinder(d=5.1,h=h); translate([0,0,-eps]) cylinder(d=2.9, h=4);};
difference() {cylinder(d=6,h=h); translate([0,0,-eps]) cylinder(d=screw_d, h=4);};
translate([78.5,35,-1]) rotate([0,0,0]) translate([78.5,35,-1]) rotate([0,0,0])
difference() {cylinder(d=5.1,h=h); translate([0,0,-eps]) cylinder(d=2.9, h=4);};
difference() {cylinder(d=6,h=h); translate([0,0,-eps]) cylinder(d=screw_d, h=4);};
} }
} }
@ -204,7 +270,7 @@ module top_case() {
translate([0,0,thick-10]) translate([0,0,thick-10])
translate(text_pos[i]) translate(text_pos[i])
difference() { difference() {
aligned_cube([11,10,8]);
aligned_cube([15,10,8]);
translate([0,0,-7.25]) translate([0,0,-7.25])
aligned_cube([8.5,13,10]); aligned_cube([8.5,13,10]);
} }
@ -215,17 +281,17 @@ module top_case() {
{ {
translate(pos_stm32){ translate(pos_stm32){
// side holder // side holder
pcb_size=[52.3, 22.6, 1.6];
stm32_pcb_size=[52.3, 22.6, 1.6];
for(y=[-1,1]) for(y=[-1,1])
for(x=[-1,1]) { for(x=[-1,1]) {
translate([x*(pcb_size[0]/2-10),
y*(pcb_size[1]/2),
translate([x*(stm32_pcb_size[0]/2-10),
y*(stm32_pcb_size[1]/2),
0.2]){ 0.2]){
aligned_cube([5,6.25,pcb_size[2]-pos_stm32[2]],[1,1,0]);
aligned_cube([5,6.25,stm32_pcb_size[2]-pos_stm32[2]],[1,1,0]);
} }
translate([x*(pcb_size[0]/2-10),
y*(pcb_size[1]/2+1.625),
pcb_size[2]-2-2]){
translate([x*(stm32_pcb_size[0]/2-10),
y*(stm32_pcb_size[1]/2+1.625),
stm32_pcb_size[2]-2-2]){
aligned_cube([5,3.0,2.6],[1,1,0]); aligned_cube([5,3.0,2.6],[1,1,0]);
} }
} }
@ -240,8 +306,8 @@ module top_case() {
translate([x*12.75,y*8,1.25]){ translate([x*12.75,y*8,1.25]){
aligned_cube([5,5,-pos_cc2500[2]],[1,1,0]); aligned_cube([5,5,-pos_cc2500[2]],[1,1,0]);
} }
translate([x*13.05,y*8,1.25-2]){
aligned_cube([4.4,5,2],[1,1,0]);
translate([x*13.2,y*8,1.25-2]){
aligned_cube([4.1,5,2],[1,1,0]);
} }
} }
} }
@ -249,58 +315,89 @@ module top_case() {
// batery charger holder // batery charger holder
{ {
pcb_size=[14.75, 26, 1.6];
translate(pos_batery_charger){
translate(pos_batery_charger)
rotate(rot_batery_charger)
{
for(x=[-1,1]) { for(x=[-1,1]) {
translate([0, x*(14.75/2+1),pcb_size[2]+0.2]){
aligned_cube([5,6,5],[1,1,0]);
translate([0, x*(charger_pcb_size[0]/2+1),charger_pcb_size[2]+0.2]){
aligned_cube([5,6,-pos_batery_charger[2]],[1,1,0]);
} }
translate([0, x*(14.75/2+2.1),0]){
aligned_cube([5,3.75,2],[1,1,0]);
translate([0, x*(charger_pcb_size[0]/2+2.1),0]){
aligned_cube([5,3.75,2-pos_batery_charger[2]],[1,1,0]);
} }
} }
translate([ -pcb_size[0]/2-6,0,pcb_size[2]+0.2]){
aligned_cube([5.5,4,5],[1,1,0]);
translate([ -charger_pcb_size[0]/2-5,0,charger_pcb_size[2]+0.2]){
aligned_cube([5.5,4,-pos_batery_charger[2]],[1,1,0]);
} }
translate([ -pcb_size[0]/2-7.25,0,0]){
aligned_cube([3,4,2],[1,1,0]);
translate([ -charger_pcb_size[0]/2-6.25,0,0]){
aligned_cube([3,4,2-pos_batery_charger[2]],[1,1,0]);
} }
} }
} }
// batery holder
{
translate(pos_batery-[0,0,0])
rotate(rot_batery) {
wall=2.5;
difference() {
translate([0, 0,5])
aligned_rounded_cube(size=batery_size+[2*wall,-10,-wall-pos_batery[2]-batery_size[2]], r=2, rounding=[1,1,0]);
translate([0, -(eps+wall),0])
aligned_rounded_cube(size=batery_size, r=2, rounding=[1,1,0]);
for(i=[1,-1])
{
hull() {
for(j=[0.5,-0.5])
translate([0, j+i*batery_size[1]/4,8])
rotate([0,90,0])
cylinder (d=2, h=batery_size[0]*2,center=true);
}
hull() {
for(j=[0,-3])
translate([0, i*batery_size[1]/4,8+j])
rotate([0,90,0])
cylinder (d=2, h=batery_size[0]*2,center=true);
}
}
}
}
}
// top_bottom_srews // top_bottom_srews
{ {
h=20; h=20;
d=7; d=7;
for(i=[0:1:len(top_bottom_screws)-1]) { for(i=[0:1:len(top_bottom_screws)-1]) {
translate(top_bottom_screws[i]-[0,0,h])
translate(top_bottom_screws[i]-[0,0,h]) {
difference() { difference() {
translate([0,0,0])
{
translate([0,0,0]) {
cylinder_flange_sphere($fn=32,r1=d/2.5, r2=d/2+2, h=h); cylinder_flange_sphere($fn=32,r1=d/2.5, r2=d/2+2, h=h);
cylinder(d=d, h=h); cylinder(d=d, h=h);
} }
translate([0,0,-eps]) translate([0,0,-eps])
cylinder(d=2.6, h=5); cylinder(d=2.6, h=5);
} }
}
} }
} }
// stap screw cutouts // stap screw cutouts
translate(pos_strap_holder)
{
translate(pos_strap_holder) {
// screw mount // screw mount
for (i=[-1,1]) { for (i=[-1,1]) {
translate([i*strap_screw_dist,0,-6]) translate([i*strap_screw_dist,0,-6])
difference(){ difference(){
{
aligned_rounded_cube([10,10,4],1,[1,1,1]);
}
aligned_rounded_cube([10,10,4],1,[1,1,1]);
w=6; w=6;
cylinder($fn=6, r=w / 2 / cos(180 / 6) + 0.05, h=100);
cylinder($fn=6, r=w / 2 / cos(180 / 6) + 0.05, h=20, center=true);
} }
} }
} }
}
}//end of shape
// begin of cutouts
//lcdcutout //lcdcutout
translate([pos_lcd[0],pos_lcd[1],-eps]) { translate([pos_lcd[0],pos_lcd[1],-eps]) {
color("green") { color("green") {
@ -316,21 +413,20 @@ module top_case() {
} }
// stap screw cutouts // stap screw cutouts
translate(pos_strap_holder)
{
translate(pos_strap_holder) {
// screw mount // screw mount
for (i=[-1,1]) { for (i=[-1,1]) {
translate([i*strap_screw_dist,0,-7-eps]) translate([i*strap_screw_dist,0,-7-eps])
cylinder(d=3.5, h=100);
cylinder(d=screw_d_loos, h=100);
} }
} }
// stick cutouts // stick cutouts
color("orange") color("orange")
for(i=[1,-1]) { for(i=[1,-1]) {
w=32; w=32;
r=14; r=14;
translate([40*i,20,-eps]) {
//aligned_rounded_cube(size=[w,w,thick+2*eps], r=2, rounding=[1,1,0]);
translate([pos_sticks[0]*i,pos_sticks[1],-eps]) {
aligned_rounded_cube(size=[w,w,thick+2*eps], r=r, rounding=[1,1,0]); aligned_rounded_cube(size=[w,w,thick+2*eps], r=r, rounding=[1,1,0]);
hull() { hull() {
e=5; e=5;
@ -348,57 +444,59 @@ module top_case() {
} }
} }
} }
// buttons cutouts and naming
translate([0,0,-eps]) {
translate([0,26,0])
text_engave(thick, text_size=5, text_=name);
translate([0,pos_lcd[1]-15,0])
text_engave(thick, text_size=5, text_="toolbox v1");
// switches cutouts and naming
{
translate([0,pos_lcd[1]-17,eps])
text_engave(thick, font_size=6, text_="toolbox v1");
// buttons
// switches
for(i=[0:1:len(text_pos)-1]) { for(i=[0:1:len(text_pos)-1]) {
translate(text_pos[i])
button_with_text(thick=thick+2*eps,
text_size=4.2,
top_text=top_text[i],
bottom_text=bot_text[i]);
translate(text_pos[i]) {
switch_with_text(thick=thick+2*eps,
top_text=top_text[i],
bottom_text=bot_text[i]);
}
} }
} }
} }
} }
module button_with_text(thick=4,text_size=5, top_text="on",bottom_text="off")
module switch_with_text(thick=4,top_text="on",bottom_text="off")
{ {
dist_text=10.5;
cylinder(d=5.8, h=5*thick+2*eps, center=true);
dist_text=9.5;
cylinder(d=6.2, h=5*thick+2*eps, center=true);
color("gray") color("gray")
translate([0,0,thick-1])
translate([0,0,thick-1.5-0.19])
union() { union() {
cylinder(d=12, h=1);
aligned_cube([2.6,8,1],[1,0,0]);
cylinder(d=12, h=1.5);
translate([0,-2,0])
aligned_cube([2.6,12,1.5],[1,1,0]);
} }
translate([0,dist_text,0])
text_engave(thick, text_size=text_size, text_=top_text);
translate([0,1-dist_text,0])
text_engave(thick, text_size=text_size, text_=bottom_text);
if(enable_text_engrave) {
translate([0,dist_text,0])
text_engave(thick, text_=top_text);
translate([0,1-dist_text-2.5,0])
text_engave(thick, text_=bottom_text);
}
} }
module text_engave(thick, text_size, text_)
module text_engave(thick, text_)
{ {
color("black")
translate([0,0,thick-0.5]) {
linear_extrude(height = 0.75) {
h=1;
translate([0,0,thick-h]) {
linear_extrude(height = h) {
text( text(
halign="center", halign="center",
valign="center", valign="center",
$fn=$fn, $fn=$fn,
size=text_size,
font="Linux Libertine O",
size=font_size,
font=font,
spacing=font_spaceing,
text_ text_
); );
} }
@ -406,24 +504,22 @@ module text_engave(thick, text_size, text_)
} }
module bottom_case() { module bottom_case() {
h=20; h=20;
wall=3*2;
difference() { difference() {
color([1,1,1,0.8]) color([1,1,1,0.8])
union() { union() {
extra_lower_in_mid=5;
//body itself //body itself
translate([0,0,-h]) translate([0,0,-h])
difference() { difference() {
union() { union() {
// top hull // top hull
hull() { hull() {
aligned_rounded_cube(remote_top_plate_1+[0,0,h],2,[1,1,0],[1,1,0]);
aligned_rounded_cube(remote_top_plate_1+[0,0,h],7,[1,1,0],[1,1,0]);
aligned_rounded_cube(remote_top_plate_2+[0,0,h],2,[1,1,0],[1,1,0]); aligned_rounded_cube(remote_top_plate_2+[0,0,h],2,[1,1,0],[1,1,0]);
// middle plate extended a bit lower // middle plate extended a bit lower
translate([0,0,-5])
aligned_rounded_cube(remote_top_plate_3+[0,0,h+5],2,[1,1,0],[1,1,0]);
translate([0,0,-extra_lower_in_mid])
aligned_rounded_cube(remote_top_plate_3+[0,0,h+extra_lower_in_mid],2,[1,1,0],[1,1,0]);
} }
// left and right grip // left and right grip
for(i=[1,-1]) { for(i=[1,-1]) {
@ -439,31 +535,32 @@ module bottom_case() {
} }
} }
} }
// inner cutout
// inner cutout should be flat so move all down
color([0.8,0.8,0.8,0.8]) color([0.8,0.8,0.8,0.8])
translate([0,0,wall/2+1])
translate([0,0,bottom_wall+1])
translate([0,0,-extra_lower_in_mid+1])
hull() { hull() {
extra_lower_in_mid=5;
s=[wall,wall,0];
aligned_rounded_cube(remote_top_plate_1 +[0,0,h] - s,2,[1,1,0],[1,1,0]);
aligned_rounded_cube(remote_top_plate_2 +[0,0,h]- s,2,[1,1,0],[1,1,0]);
translate([0,0,-extra_lower_in_mid])
aligned_rounded_cube(remote_top_plate_3 +[0,0,h+extra_lower_in_mid]- s,2,[1,1,0],[1,1,0]);
s=[2*bottom_wall,2*bottom_wall,0];
aligned_rounded_cube(remote_top_plate_1 +[0,0,h+extra_lower_in_mid] - s,7,[1,1,0],[1,1,0]);
aligned_rounded_cube(remote_top_plate_2 +[0,0,h+extra_lower_in_mid] - s,2,[1,1,0],[1,1,0]);
aligned_rounded_cube(remote_top_plate_3 +[0,0,h+extra_lower_in_mid] - s,2,[1,1,0],[1,1,0]);
} }
} }
// ps2 dust wall // ps2 dust wall
for(i=[1,-1]) { for(i=[1,-1]) {
w=42;
w=40;
b=36;
h=24; h=24;
r=10;
translate([40*i-i*1,20,-0.5-h-eps]) {
r=5;
wall_thickness=2.5;
translate([pos_sticks[0]*i+i*0,pos_sticks[1],-0.5-h-eps]) {
difference() { difference() {
aligned_rounded_cube(size=[w-5,w,h], r=r, rounding=[1,1,0]);
aligned_rounded_cube(size=[b+wall_thickness,w+wall_thickness,h], r=r, rounding=[1,1,0]);
translate([0,0,+eps]) translate([0,0,+eps])
aligned_rounded_cube(size=[w-5-1.5,w-1.5,h+45], r=r, rounding=[1,1,0]);
aligned_rounded_cube(size=[b,w,h+45], r=r, rounding=[1,1,0]);
// cable hole // cable hole
translate([1*i,w/2,5]) translate([1*i,w/2,5])
@ -476,29 +573,42 @@ module bottom_case() {
for(i=[1,-1]) { for(i=[1,-1]) {
h=6; h=6;
translate([0,0,-h]) translate([0,0,-h])
translate([40*i,20,-10]) {
translate([pos_sticks[0]*i,pos_sticks[1],-10]) {
translate([0,0,-8]) { translate([0,0,-8]) {
color("yellow") color("yellow")
for(x=[1,-1]) { for(x=[1,-1]) {
// screwholes near pin // screwholes near pin
translate([x*(ps2_pcb_size[0]/2-2.7), ps2_pcb_size[1]/2-4.5,-eps]) translate([x*(ps2_pcb_size[0]/2-2.7), ps2_pcb_size[1]/2-4.5,-eps])
difference() {
cylinder(d=5,h=h);
translate([0,0,h-3])
cylinder(d=2.6,h=3+eps);
}
cylinder(d=10,h=h);
// screwholes other side // screwholes other side
translate([x*(ps2_pcb_size[0]/2-2.7), 2.9-ps2_pcb_size[1]/2,-eps]) translate([x*(ps2_pcb_size[0]/2-2.7), 2.9-ps2_pcb_size[1]/2,-eps])
difference() {
cylinder(d=5,h=h);
translate([0,0,h-3])
cylinder(d=2.6,h=3+eps);
}
cylinder(d=10,h=h);
} }
} }
} }
} }
} }
// ps2 holder
for(i=[1,-1]) {
h=6;
h_screw=6;
translate([0,0,-h])
translate([pos_sticks[0]*i,pos_sticks[1],-10]) {
translate([0,0,-8]) {
color("yellow")
for(x=[1,-1]) {
// screwholes near pin
translate([x*(ps2_pcb_size[0]/2-2.7), ps2_pcb_size[1]/2-4.5,-eps])
translate([0,0,h-h_screw])
cylinder(d=screw_d,h=h_screw+eps);
// screwholes other side
translate([x*(ps2_pcb_size[0]/2-2.7), 2.9-ps2_pcb_size[1]/2,-eps])
translate([0,0,h-h_screw])
cylinder(d=screw_d,h=h_screw+eps);
}
}
}
}
{ {
// sma connector cutout // sma connector cutout
@ -510,11 +620,10 @@ module bottom_case() {
} }
} }
// usb connector cutout // usb connector cutout
pcb_size=[52.3, 22.6, 1.6];
color("red") { color("red") {
w=1.5; w=1.5;
translate(pos_stm32) translate(pos_stm32)
translate([pcb_size[0]/2+4+w, 0,-1.75-5]) // undo moveing
translate([stm32_pcb_size[0]/2+4+w, 0,-1.75-5]) // undo moveing
{ {
aligned_rounded_cube([8,12,8], 3, [0,1,1]); aligned_rounded_cube([8,12,8], 3, [0,1,1]);
translate([-w-eps, 0,4]) // undo moveing translate([-w-eps, 0,4]) // undo moveing
@ -527,12 +636,15 @@ module bottom_case() {
{ {
d=6; d=6;
for(i=[0:1:len(top_bottom_screws)-1]) { for(i=[0:1:len(top_bottom_screws)-1]) {
h_screw=30;
th=2.5;
h_screw=10;
h_screw2=10; h_screw2=10;
translate(top_bottom_screws[i] + [0,0,-h_screw-h-eps]) translate(top_bottom_screws[i] + [0,0,-h_screw-h-eps])
cylinder(d=3, h=h_screw);
translate(top_bottom_screws[i] + [0,0, -h_screw2-h-1-2.5])
cylinder(d=6, h=h_screw2);
cylinder(d=screw_d_loos, h=h_screw);
translate(top_bottom_screws[i] + [0,0, -h_screw2-h-1-th])
cylinder(d=screw_head_d, h=h_screw2);
translate(top_bottom_screws[i] + [0,0, -h_screw2-h-1+10+eps/10])
cylinder(d=10, h=10);
} }
} }
} }
@ -542,7 +654,7 @@ module bottom_case() {
module switch() { module switch() {
// screw // screw
color("silver") color("silver")
cylinder(d=5.75,h=8.75);
cylinder(d=6.2,h=8.75);
// stick // stick
color("silver") color("silver")
@ -570,13 +682,6 @@ module switch() {
} }
} }
// screw place
/* difference() { */
/* cylinder(d=10.2, h=1); */
/* translate([0,0,-0.1]) */
/* cylinder(d=6.1, h=2); */
/* } */
// top plate // top plate
color("silver") color("silver")
translate([0,0,7]) translate([0,0,7])
@ -601,7 +706,6 @@ module stm32_bluepill() {
eps=0.1; eps=0.1;
pitch=2.54; pitch=2.54;
pcb_size=[52.3, 22.6, 1.6];
pin_offset=[ [2.35,3.65], [2.35, 18.6]]; pin_offset=[ [2.35,3.65], [2.35, 18.6]];
pin_names=[ [ pin_names=[ [
@ -616,41 +720,41 @@ module stm32_bluepill() {
union() { union() {
//pcb //pcb
color("LightBlue") { color("LightBlue") {
aligned_cube(pcb_size);
aligned_cube(stm32_pcb_size);
} }
// IC // IC
color("black") color("black")
rotate([0,0,45]) rotate([0,0,45])
translate([0,0,pcb_size[2]])
translate([0,0,stm32_pcb_size[2]])
aligned_cube([7,7,2],[1,1,0]); aligned_cube([7,7,2],[1,1,0]);
// IC pins // IC pins
color("silver") color("silver")
rotate([0,0,45]) rotate([0,0,45])
translate([0,0,pcb_size[2]])
translate([0,0,stm32_pcb_size[2]])
aligned_cube([8,8,1],[1,1,0]); aligned_cube([8,8,1],[1,1,0]);
translate([pcb_size[0]/2,0 ,pcb_size[2]])
translate([stm32_pcb_size[0]/2,0 ,stm32_pcb_size[2]])
usb_micro(); usb_micro();
// pins pads // pins pads
for(p=[0,1]) for(p=[0,1])
for(i=[0:1:len(pin_names[p])-1]) { for(i=[0:1:len(pin_names[p])-1]) {
translate([-pcb_size[0]/2+pin_offset[p][0]+i*pitch,
-pcb_size[1]/2+pin_offset[p][1],-eps])
translate([-stm32_pcb_size[0]/2+pin_offset[p][0]+i*pitch,
-stm32_pcb_size[1]/2+pin_offset[p][1],-eps])
{ {
color("silver") { color("silver") {
cylinder(d=1.5,h=pcb_size[2]+2*eps);
cylinder(d=1.5,h=stm32_pcb_size[2]+2*eps);
} }
color("black") { color("black") {
translate([0,(p-0.5)*2*2,pcb_size[2]+eps])
translate([0,(p-0.5)*2*2,stm32_pcb_size[2]+eps])
linear_extrude(height = eps) linear_extrude(height = eps)
text( text(
halign="center", halign="center",
valign="center", valign="center",
$fn=$fn, $fn=$fn,
size=1, size=1,
font="Linux Libertine O",
font=font,
pin_names[p][i] pin_names[p][i]
); );
} }
@ -660,10 +764,10 @@ module stm32_bluepill() {
// pin drill hole // pin drill hole
for(p=[0,1]) for(p=[0,1])
for(i=[0:1:len(pin_names[p])-1]) { for(i=[0:1:len(pin_names[p])-1]) {
translate([-pcb_size[0]/2+pin_offset[p][0]+i*pitch,
-pcb_size[1]/2+pin_offset[p][1],-2*eps])
translate([-stm32_pcb_size[0]/2+pin_offset[p][0]+i*pitch,
-stm32_pcb_size[1]/2+pin_offset[p][1],-2*eps])
color("Silver") { color("Silver") {
cylinder(d=0.7,h=pcb_size[2]+4*eps);
cylinder(d=0.7,h=stm32_pcb_size[2]+4*eps);
} }
} }
@ -683,7 +787,6 @@ module cc2500() {
eps=0.1; eps=0.1;
pitch=2; pitch=2;
pcb_size=[34.3, 21.4, 0.9];
pin_offset=[0.25,2]; pin_offset=[0.25,2];
pin_names=[ pin_names=[
@ -703,20 +806,20 @@ module cc2500() {
union() { union() {
//pcb //pcb
color("LightBlue") { color("LightBlue") {
aligned_cube(pcb_size);
aligned_cube(cc2500_pcb_size);
} }
// hf cage // hf cage
color("silver") color("silver")
translate([0,0,pcb_size[2]])
translate([0,0,cc2500_pcb_size[2]])
aligned_cube([26.84,19.75,3.2],[1,1,0]); aligned_cube([26.84,19.75,3.2],[1,1,0]);
// pins pads // pins pads
for(i=[0:1:len(pin_names)-1]) { for(i=[0:1:len(pin_names)-1]) {
translate([-pcb_size[0]/2+pin_offset[0],
-pcb_size[1]/2+pin_offset[1]+i*pitch,-eps])
translate([-cc2500_pcb_size[0]/2+pin_offset[0],
-cc2500_pcb_size[1]/2+pin_offset[1]+i*pitch,-eps])
{ {
color("silver") { color("silver") {
cylinder(d=1.5,h=pcb_size[2]+2*eps);
cylinder(d=1.5,h=cc2500_pcb_size[2]+2*eps);
} }
color("black") { color("black") {
rotate([180,0]) rotate([180,0])
@ -727,7 +830,7 @@ module cc2500() {
valign="center", valign="center",
$fn=$fn, $fn=$fn,
size=1, size=1,
font="Linux Libertine O",
font=font,
pin_names[i] pin_names[i]
); );
} }
@ -737,53 +840,52 @@ module cc2500() {
// pin drill hole // pin drill hole
for(p=[0,1]) for(p=[0,1])
for(i=[0:1:len(pin_names)-1]) { for(i=[0:1:len(pin_names)-1]) {
translate([-pcb_size[0]/2+pin_offset[0],
-pcb_size[1]/2+pin_offset[1]+i*pitch,-2*eps])
translate([-cc2500_pcb_size[0]/2+pin_offset[0],
-cc2500_pcb_size[1]/2+pin_offset[1]+i*pitch,-2*eps])
color("Silver") { color("Silver") {
cylinder(d=0.7,h=pcb_size[2]+4*eps);
cylinder(d=0.7,h=cc2500_pcb_size[2]+4*eps);
} }
} }
} }
} }
module battery_charger() {
module batery_charger() {
eps=0.1; eps=0.1;
pcb_size=[14.75, 26, 1.6];
// pcb // pcb
color("lightblue") color("lightblue")
aligned_cube(pcb_size);
aligned_cube(charger_pcb_size);
// Pins charge // Pins charge
color("silver") { color("silver") {
mirror([1,0,0]) { mirror([1,0,0]) {
translate(pcb_size/2)
aligned_cube([2.38, 4, pcb_size[2]+eps], [2,2,1]);
translate(charger_pcb_size/2)
aligned_cube([2.38, 4, charger_pcb_size[2]+eps], [2,2,1]);
} }
translate(pcb_size/2)
aligned_cube([2.38, 4, pcb_size[2]+eps], [2,2,1]);
translate(charger_pcb_size/2)
aligned_cube([2.38, 4, charger_pcb_size[2]+eps], [2,2,1]);
} }
// Pins bat // Pins bat
color("silver") { color("silver") {
mirror([1,0,0]) { mirror([1,0,0]) {
translate(pcb_size/2 + [-1,-17,0])
cylinder(d=1.7,h=pcb_size[2]+eps, center=true);
translate(pcb_size/2 + [-1,-19.5,0])
cylinder(d=1.7,h=pcb_size[2]+eps, center=true);
translate(charger_pcb_size/2 + [-1,-17,0])
cylinder(d=1.7,h=charger_pcb_size[2]+eps, center=true);
translate(charger_pcb_size/2 + [-1,-19.5,0])
cylinder(d=1.7,h=charger_pcb_size[2]+eps, center=true);
} }
translate(pcb_size/2 + [-1,-17,0])
cylinder(d=1.7,h=pcb_size[2]+eps, center=true);
translate(charger_pcb_size/2 + [-1,-17,0])
cylinder(d=1.7,h=charger_pcb_size[2]+eps, center=true);
translate(pcb_size/2 + [-1,-19.5,0])
cylinder(d=1.7,h=pcb_size[2]+eps, center=true);
translate(charger_pcb_size/2 + [-1,-19.5,0])
cylinder(d=1.7,h=charger_pcb_size[2]+eps, center=true);
} }
translate([0, pcb_size[1]/2-7,pcb_size[2]])
translate([0, charger_pcb_size[1]/2-7,charger_pcb_size[2]])
rotate([0,0,-90]) rotate([0,0,-90])
usb_micro(); usb_micro();
@ -849,7 +951,7 @@ module ps2_joystick(l1,l2)
valign="center", valign="center",
$fn=$fn, $fn=$fn,
size=1, size=1,
font="Linux Libertine O",
font=font,
pin_names[i] pin_names[i]
); );
} }

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