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/*
* Trackball
* Copyright 2022 Thomas Buck - thomas@xythobuz.de
* Philipp Schönberger - mail@phschoen.de
*
* Required parts:
* - 1x Raspberry Pi Pico
* - 5x Cherry MX compatible switches and keycaps
* - 1x Billard ball, diameter 38mm
* - 3x Si3N4 static bearing balls, diameter 3mm
* - 3x spring, diameter 2mm, length 10mm
* - 1x PMW3360 sensor with breakout board
* - 8x M2 screw, length 5mm
* - 8x M2 heat melt insert, length 4mm
*
* For the PMW3360 breakout board get this:
* https://github.com/jfedor2/pmw3360-breakout
*
* The "Threads" library used by this project is:
* Copyright 2022 Dan Kirshner - dan_kirshner@yahoo.com
*
* This program is free software: you can redistribute it and/or modify
* it under the terms of the GNU General Public License as published by
* the Free Software Foundation, either version 3 of the License, or
* (at your option) any later version.
*
* This program is distributed in the hope that it will be useful,
* but WITHOUT ANY WARRANTY; without even the implied warranty of
* MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the
* GNU General Public License for more details.
*
* See <http://www.gnu.org/licenses/>.
*/
include <../config.scad>
include <../constant.scad>
use <../pcb/pmw3360_sensor.scad>
use <../pcb/rp2040.scad>
// ######################
// ## Rendering Select ##
// ######################
//roller_holder();
//roller_mount_test();
//roller_mount_tri();
//ball_and_roller();
trackball();
// #######################
// #### Configuration ####
// #######################
base_dia = pico_l + 9;
wall = 3.0;
cut_roller_holder = false;
// ######################
// ## MX Switch Cutout ##
// ######################
// https://geekhack.org/index.php?topic=70654.0
mx_co_w = 14.0;
mx_co_w_add = 0.8;
mx_co_h = 14.0;
mx_co_h_off_1 = 1.0;
mx_co_h_off_2 = 3.5;
mx_co_h_off_3 = mx_co_h - 2 * (mx_co_h_off_1 + mx_co_h_off_2);
mx_co_r = 0.4;
// https://geekhack.org/index.php?topic=71550.0
mx_co_th = 1.5 - 0.1;
mx_co_b_add = 1.0;
mx_co_b_w = mx_co_w + mx_co_b_add;
mx_co_b_h = mx_co_h + mx_co_b_add;
mx_travel = 3.9;
// ######################
// ### Implementation ###
// ######################
roller_thread_dia = roller_dia + 5.0;
roller_h = roller_dia + 7.0;
roller_ball_h_off = 0.4;
roller_ball_hold_off = 0.5;
roller_thread_hole = roller_dia - 1;
roller_small_hole = sphere_r_at_h(roller_ball_hold_off, roller_dia / 2) * 2;
roller_ridge_h = 1.5;
roller_mount_angle_off = 90;
roller_mount_dia = roller_thread_dia + 2.0;
function sphere_r_at_h(h, r) = r * sin(acos(h / r));
function sphere_angle_at_rh(h, r) = acos(h / r);
module roller_holder() {
echo(roller_h);
translate([0, 0, -roller_h + roller_dia / 2])
difference() {
color("magenta")
union() {
// top screw part
translate([0, 0, roller_h-roller_dia/2 + roller_ball_h_off-3])
cylinder(d1 = roller_mount_dia, d2=roller_dia+1, h = 3);
cylinder(d = roller_mount_dia, h = roller_h-roller_dia/2 + roller_ball_h_off-3);
}
translate([0, 0, -$e]) {
cylinder(d = roller_thread_hole, h = $e+ roller_h - roller_dia / 2 + roller_ball_h_off + roller_ball_hold_off);
}
translate([0, 0, roller_h - roller_dia / 2])
sphere(d = roller_dia , $fn=$fn*4 );
if (cut_roller_holder) {
translate([-roller_thread_dia / 2 - 1, -roller_thread_dia, -1])
cube([roller_thread_dia + 2, roller_thread_dia, roller_h + 2]);
}
}
%color("blue")
sphere(d = roller_dia);
}
module roller_mount() {
echo(roller_h);
translate([0, 0, -1-roller_h + roller_dia / 2]) {
difference() {
cylinder(d=roller_mount_dia+wall,h=roller_h/2);
translate([0,0,1])
cylinder(d=roller_mount_dia+$c*2,h=roller_h/2+$e);
}
}
}
module roller_mount_test() {
roller_holder();
roller_mount();
}
module roller_mount_tri() {
difference() {
union(){
difference() {
hull() {
translate([0, 0, 0])
for (r = [0 : roller_count - 1])
rotate([0, 0, roller_mount_angle_off + 360 / roller_count * r])
translate([sphere_r_at_h(roller_ball_h - ball_dia / 2, ball_dia / 2), 0, -ball_dia / 2 + roller_ball_h])
rotate([0, 180 + sphere_angle_at_rh(roller_ball_h - ball_dia / 2, ball_dia / 2), 0])
translate([0, 0, -roller_h])
cylinder(d=roller_mount_dia+wall+1,h=roller_h+1);
translate([0,0,-ball_dia/2-5])
cylinder(d=base_dia,h=$e);
}
for (r = [0 : roller_count - 1])
rotate([0, 0, roller_mount_angle_off + 360 / roller_count * r])
translate([sphere_r_at_h(roller_ball_h - ball_dia / 2, ball_dia / 2), 0, -ball_dia / 2 + roller_ball_h])
rotate([0, 180 + sphere_angle_at_rh(roller_ball_h - ball_dia / 2, ball_dia / 2), 0])
translate([0, 0, -roller_h])
cylinder(d=roller_mount_dia+0.2,h=ball_dia/2+roller_h);
sphere($fn=$fn*4, d=ball_dia+$c*2+1);
}
for (r = [0 : roller_count - 1])
rotate([0, 0, roller_mount_angle_off + 360 / roller_count * r])
translate([sphere_r_at_h(roller_ball_h - ball_dia / 2, ball_dia / 2), 0, -ball_dia / 2 + roller_ball_h])
rotate([0, 180 + sphere_angle_at_rh(roller_ball_h - ball_dia / 2, ball_dia / 2), 0])
translate([0, 0, 0])
roller_mount();
}
translate([0, 0, 0])
for (r = [0 : roller_count - 1])
rotate([0, 0, roller_mount_angle_off + 360 / roller_count * r])
translate([sphere_r_at_h(roller_ball_h - ball_dia / 2, ball_dia / 2), 0, -ball_dia / 2 + roller_ball_h])
rotate([0, 180 + sphere_angle_at_rh(roller_ball_h - ball_dia / 2, ball_dia / 2), 0])
translate([0, 0, -roller_h/2])
rotate([0,-90,0])
translate([0,0,2])
{
cylinder(d=m2_thread,h=ball_dia);
translate([0,0,roller_mount_dia/4+wall])
cylinder(d=m2_thread+1,h=ball_dia);
}
}
}
module ball_and_roller() {
color("red")
sphere(d = ball_dia, $fn = 200);
for (r = [0 : roller_count - 1])
rotate([0, 0, roller_mount_angle_off + 360 / roller_count * r])
translate([sphere_r_at_h(roller_ball_h - ball_dia / 2, ball_dia / 2), 0, -ball_dia / 2 + roller_ball_h])
rotate([0, 180 + sphere_angle_at_rh(roller_ball_h - ball_dia / 2, ball_dia / 2), 0])
translate([0, 0, -roller_dia / 2])
roller_holder();
}
module trackball() {
%translate([0, 0, ball_dia / 2 + ball_h])
ball_and_roller();
%rotate([0, 180, 0])
pico();
%translate([0, sensor_l / 2 - sensor_cut_off_y - sensor_cut_h + sensor_cut_edge_to_pin1 + sensor_pin1_to_optical_center, ball_h + sensor_chip_h - sensor_ball_to_chip_bottom])
pmw3360_sensor();
translate([0, 0, ball_dia / 2 + ball_h])
for (r = [0 : roller_count - 1])
rotate([0, 0, roller_mount_angle_off + 360 / roller_count * r])
translate([sphere_r_at_h(roller_ball_h - ball_dia / 2, ball_dia / 2), 0, -ball_dia / 2 + roller_ball_h])
rotate([0, 180 + sphere_angle_at_rh(roller_ball_h - ball_dia / 2, ball_dia / 2), 0])
translate([0, 0, -roller_dia / 2])
translate([0, 0, -roller_h + roller_dia / 2 - roller_ball_h_off])
roller_mount();
color("grey")
translate([0, 0, -8])
cylinder(d = base_dia, h = wall);
}